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HYUNDAI WIA Machine America Corp

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Software

Smart Machining

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HW-ACAM

HW-ACAM

Intelligent solution to automatically create NC programs by simply entering 3D files at HYUNDAI-iTROL+

  • Automatic writing of NC programs with a simple user interface supporting multi-touching
  • Automatic writing of NC programs suitable for specifications of the machine and mounted tools
  • Program verification through 3D simulated machining
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    Input of 3D files

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    Tool synchronization

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    Automatic writing of NC program and 3D simulated machining


HW-DPRO

HW-DPRO

Easy programming solution for Machining center, simple and multi-tasking lathes (Sub-spindle/Y-axis)

  • Easy program creation through five standard steps
  • Verification of the program through 2D and 3D simulation
  • Making repetitive work simple by automatic processing of work for particular machining shapes
  • Supporting of cutting conditions database
  • File copying and transmission is supported by CF card, USB, serial, and Ethernet communication
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    CNC Turning Center

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    Multi Axis Turning Center

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    Machining Center


HW-eDNC

HW-eDNC

HW-eDNC software allows user to manage part programs and NC data through a connection between PC and CNC (Ethernet, RS-232C).

  • Part program management through Ethernet or Serial(RS-232C) communication
  • Display and management of part program in CNC memory
  • Supports scheduling of DNC machining
  • Tool path simulation for machining centers

HW-TM

HW-TM

Monitors Overload in Real Time to Detect Breakage Determine Whether the Tool is Abnormal

  • Monitors spindle/axis motor load in real time
  • Setting of machining-specific monitoring through self-learning
  • Detects various types of tool abnormality such as tool wear, overload, and breakage
  • Enabling more accurate load monitoring by distinguishing the normal load range among repeated recordings of machining load waveforms (iTROL+)
  • Detection setting based on machining load waveform graph and cause of the alarm identified (iTROL+)
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    Monitoring (FANUC)

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    Monitoring & Setting (iTROL)

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    Monitoring & Setting (iTROL+)


HW-TMC

Tool Monitoring & Control is an innovative integrated tool monitoring system designed to monitor not only the tool load but also the tool vibration in real time.

Major Functions

  • High-performance vibration sensor and DAQ system
  • Algorithm detecting problems of small-caliber tools
  • Detection of various machining/tool states
  • Vibration-based detection of abnormal machine status (including collision)
  • Detection and avoidance of chatter in real time
  • Optimization of feed rate in accordance with the machining load

Expected Benefits

  • Improvement of machining quality and minimization of downtime through tool monitoring
  • Extension of tool life through chatter detection and avoidance control
  • Improving productivity through feed rate optimization during the machining

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Without AC : 36 sec
With AC : 28 sec

-22%

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    Machining Tool Status Monitoring

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    Tool Wear Monitoring

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    Chatter detection and avoidance control


HW-AFC

HW-AFC

Optimization of Machining Time and Tool Life by Controlling the Feed Rate in Real Time to Maintain Consistent Spindle Load

  • Controlling the feed rate so as to maintain an appropriate spindle load, thus shortening the machining time in the section where the cutting amount is small
  • Prevention of rapid wear of tools in the section where the cutting amount is excessive to lengthen the tool life
  • Detection of tool abnormality by type ( e.g. overload, breakage, wear)
  • Real-time optimization of feed rate by simply setting target load, without using high-price optimization simulation program
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    Monitoring (FANUC)

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    Monitoring & Setting (iTROL)

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    Monitoring & Setting (iTROL+)


HW-MCS

HW-MCS

Auto Adjusts Cutting Feed Parameter for Machining Type

  • Built-in phased cutting feed parameters optimized for machines
  • One-block command for simple use
  • Rough-/Semi-rough cutting (speed-oriented setting) and finecutting (accuracy-oriented setting) designed to ensure both productivity and quality
  • Improving the machining roughness by adjusting error range of fine-cutting
  • Intuitive level-view screen
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    Setting Screen (FANUC)

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    Setting Screen (iTROL)


TECH CYCLE

Automatic programming of Complex Machining steps or Repetitive Pattern Work

TECH CYCLE

Interpolation Turning

Automatic creation of turning programs in milling machines by feeding the feed axis and the spindle through interpolation

  • Machining of inner/outer diameters by using lathe tools in milling machines (particularly machining grooves for sealing)
  • Control of machining path through helical interpolation of X, Y, and Z axis and spindle position interpolation
  • Easy creation of complex feed path code by entering the value on the screen
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    Contour Machining Setting

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    O.D Machining Setting

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    I.D Machining Setting


Engraving

Engraving

Automatic Creation of Engraving Programs for Production History Management

  • Engraving information of the finished products on their surface
  • Automatic and immediate engraving of the information, such as the frequency of machining, work date, and work time, upon completion of the machining
  • Alphabet characters are used for engraving
  • Diverse settings is possible, including character size, location, rotation, engraving depth, etc.
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    Engraving Setting (iTROL)

Interactive Software for programming
(HW-DPRO, HYUNDAI WIA – DIALOG PROGRAM)

1. Dialogue program for lathe

2. Dialogue for the composite lathe

3. Dialogue program for M/C

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